Die Casting Machine Two Axis Servo Sprayer

100000.00 - 200000.00 USD ($)/Set

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Product Details:

Connectivity Options PLC Communication Port
Operating Temperature 5C45C
Frame Type Rigid Steel Frame
Drive Servo Motor
Lubricating System Automatic Spraying
Control System PLC Control
Production Capacity Up to 25 cycles/min
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Die Casting Machine Two Axis Servo Sprayer Price And Quantity

Price Range 100000.00 - 200000.00 USD ($)/Set
Minimum Order Quantity 1 Set

Data Logging Integrated Operation Data Storage
Operator Interface 7" HMI Touch Screen
Max Arm Reach 1300 mm
Spray Pattern Adjustable Fan and Jet Modes
Number of Spraying Arms 2 (Independent Servo Controlled)
Spray Angle 0-120, user programmable
Cable Management Shielded Flexible Conduits
Nozzle Type High Precision Atomizing Nozzle
Installation Floor Mounted / Direct to Die Casting Machine
Safety System Emergency Stop, Safety Relays
Service Support Onsite and Remote Troubleshooting
Temperature Protection Overheat and Overload Protection
Environmental Compliance RoHS and CE Certified
Maintenance Interval Recommended every 1500 hours
Spraying Medium Water Based and Oil Based Agents

Die Casting Machine Two Axis Servo Sprayer Product Specifications

Technology Servo Motor Driven
Power Rating 2.5 kW
Power Source Electric
Model No DS-2AX
Product Type Two Axis Servo Sprayer
Dimension (L*W*H) 1200 x 800 x 1700 mm
Features Servo-controlled, program memory, quick die change support, stable operation
Machine Type Servo Sprayer
Voltage 220/380 V
Motor Power 1.5 kW
Operating Type Automatic
Lubricating System Automatic Spraying
Control System PLC Control
Production Capacity Up to 25 cycles/min
Power 2.5 kW
Noise Level <70 dB
WorkingSpeed Adjustable, up to 25 cycles/min
Usage & Applications Die Casting Machine Lubrication
Frequency 50/60 Hz
Surface Treatment Powder Coated
Accuracy 0.1 mm
Cooling System Air Cooling
Drive Servo Motor
Weight (kg) 350 kg
Frame Type Rigid Steel Frame
Pressure 0.4-0.6 MPa
Color Blue/Grey
Connectivity Options PLC Communication Port
Operating Temperature 5C45C

Data Logging Integrated Operation Data Storage
Operator Interface 7" HMI Touch Screen
Max Arm Reach 1300 mm
Spray Pattern Adjustable Fan and Jet Modes
Number of Spraying Arms 2 (Independent Servo Controlled)
Spray Angle 0-120, user programmable
Cable Management Shielded Flexible Conduits
Nozzle Type High Precision Atomizing Nozzle
Installation Floor Mounted / Direct to Die Casting Machine
Safety System Emergency Stop, Safety Relays
Service Support Onsite and Remote Troubleshooting
Temperature Protection Overheat and Overload Protection
Environmental Compliance RoHS and CE Certified
Maintenance Interval Recommended every 1500 hours
Spraying Medium Water Based and Oil Based Agents

Die Casting Machine Two Axis Servo Sprayer Trade Information

Supply Ability 10 Set Per Month
Delivery Time 15 Days

Product Description

Die Casting Machine Two Axis Servo Sprayer Technological Date

Specification	SB2	SB4	SB6	SB8
Suitable-die casting machine	180-400T	500-800T	1200T	1600T
X Axes Length	740mm	1100mm	1300mm	1500mm
X Axes Speed	1.1m/s
Y Axes Length	1100mm	1300mm	1500mm	1700mm
Y Axes Speed	1.0m/s
X Axes Servo Motor	1.0kw
Y Axes Servo Motor	2.0kw
Module Sprayer Head Spray(fixed mold)	12pcs	16pcs	20pcs	20pcs
Copper(front and back) Blow	12-d6	16-d6	20-d6	20-d6
Module Sprayer Head(moving mold)	12pcs	16pcs	20pcs	20pcs
Total Sprayer	24-40pcs	32-40pcs	40-72pcs	40-72pcs
Length of copper tubes blow	60mm
Total Length of Module Sprayer head	300mm	400mm	500mm	500mm
Imput air pressure	5-6kgf/cm²
Air pressure inlet	PT1 1/4"		2-PT1 1/4"
Release agent	More than air source pressure
Release agent inlet	PT1 1/2"
Power supply specification	3P-380V/220V/DC24V

The spraying volume of module spray head can be adjusted by single row or separately.
Sprayer could stop at any position on the X axis and Y axis for the part spraying and blowing
Could stop at any X and Y axis position for fixed or reciprocated spraying and blowing.
Driven by Schneider servo motor,start and stop quickly,stably and precisely.
The module sprayer head could be divided into different group for fixed and moveable mould; the spraying volume could be adjusted seperately.
Adopt Mitsubishi PLC and Delta touch screen with stable performance;could supervise every movement,which is convenient for operation and maintenance.
The system is equipped with self diagnosing and failure alarm function for easy removal problems.

Precision Automated Lubrication

Experience enhanced die casting efficiency with our servo-controlled sprayer. Its user-programmable spray patterns allow for optimal coverage, while high precision nozzles ensure even, atomized distribution of lubricants. The adjustable spray angle and dual independent arms maximize flexibility for complex casting tasks.

User-Friendly and Safe Operation

Monitor and operate the sprayer effortlessly through its 7-inch HMI touchscreen panel. Safety is prioritized with emergency stop, safety relays, and temperature protection, offering dependable usage in demanding industrial environments. Log and review operation data directly for streamlined maintenance and troubleshooting.

Durable, Flexible Installation

Designed for practical integration, this unit can be mounted directly on the die casting machine or placed on the floor. Shielded flexible conduits and a robust steel frame ensure reliable cable management and structural stability, suitable for a variety of factory setups.

FAQs of Die Casting Machine Two Axis Servo Sprayer:

Q: How do I program spray patterns on the DS-2AX Two Axis Servo Sprayer?

A: Spray patterns are programmed via the intuitive 7-inch HMI touchscreen. Operators can select and customize fan or jet modes, adjust spray angles from 0 to 120, and assign independent patterns to each servo-controlled arm for tailored lubrication.

Q: What mediums can the sprayer handle for die lubrication?

A: The DS-2AX sprayer is compatible with both water-based and oil-based agents, ensuring versatility for different die casting requirements. The high precision atomizing nozzles maintain fine, consistent spray regardless of the medium.

Q: When should routine maintenance be performed on the machine?

A: A maintenance interval is recommended every 1500 hours of operation. Regular servicing will maintain optimal performance, prevent faults, and extend the machines service life.

Q: Where can the DS-2AX sprayer be installed in the production line?

A: This unit offers flexible installation: it can be floor mounted or directly attached to your die casting machine, suiting various floor plans and operational preferences.

Q: What safety features are integrated in this servo sprayer?

A: Safety is ensured by emergency stop buttons, safety relays, and comprehensive temperature protection (overheat and overload). These features safeguard both operators and equipment during use.

Q: How does the data logging function enhance operational efficiency?

A: Integrated operation data storage allows for continuous monitoring, recording, and review of machine usage and parameters. This feature supports process optimization and simplifies diagnostics during routine checks or troubleshooting.

Q: What are the key benefits of using a servo-controlled, dual-arm sprayer in die casting?

A: Operators benefit from higher accuracy (0.1 mm), rapid cycle speeds (up to 25 cycles/min), programmable patterns, and quick die change support. These advantages result in reduced cycle time, extended die life, and consistently superior casting quality.

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