Die Casting Machine Servo Sprayer

Name: Die Casting Machine Servo Sprayer
Brand: Foshan Zhenyang Automation Science And Technology Co., Ltd.
Price: 20000-30000 USD
Availability: InStock

20000-30000 USD ($)/Set

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Product Details:

Operating Temperature 0C to 45C
Production Capacity Up to 1800 cycles/hour
Features Programmable Spraying Patterns, Self-Cleaning Nozzle
Frequency 50/60 Hz
Motor Power 1.5 kW Servo Motor
Lubricating System Automated Mist Lubricator
Voltage 380 V
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Die Casting Machine Servo Sprayer Price And Quantity

Price 20000-30000 USD ($)/Set
Minimum Order Quantity 1 Set

Spray Angle 0-90 (programmable)
Number of Spray Heads 2 (customizable up to 8)
Spray Coverage Adjustable 50 mm 350 mm
Material of Construction High-Grade Steel, Corrosion Resistant
Ambient Humidity Tolerance 10% to 85% RH, non-condensing
Interface Graphical LCD Touch Screen
Nozzle Type Stainless Steel Fine Mist
Spray Media Compatibility Water Soluble Lubricants, Oil-based Lubricants
Maintenance Tool-free Quick Service Access
Mounting Type Movable Floor Stand
Safety Features Overload Protection, Emergency Stop Switch
Compatibility Compatible with Most Die Casting Machines

Die Casting Machine Servo Sprayer Product Specifications

Drive Servo Motor Drive
Weight (kg) 250 kg
Frame Type Steel Welded Frame
Machine Type Automatic Lubricant Sprayer
Color Industrial Grey
Cooling System Integrated Water Cooling
Power 1.5 kW
Power Source Electric (Servo Motor Driven)
Power Rating 3 Phase, 1.5 kW
Model No DCS-Servo-2024
Accuracy 0.5 mm
Control System PLC Based Touch Panel
Noise Level < 60 dB
Connectivity Options Ethernet/RS485
Operating Type Automatic
Operating Temperature 0C to 45C
Technology Servo Control Technology
Pressure 3-6 bar (adjustable)
Usage & Applications Die Casting Machine Lubrication and Cooling
Motor Power 1.5 kW Servo Motor
Lubricating System Automated Mist Lubricator
Voltage 380 V
Frequency 50/60 Hz
Features Programmable Spraying Patterns, Self-Cleaning Nozzle
Surface Treatment Powder Coated
Dimension (L*W*H) 950 x 500 x 1600 mm
Product Type Servo Sprayer for Die Casting Machine
Production Capacity Up to 1800 cycles/hour

Spray Angle 0-90 (programmable)
Number of Spray Heads 2 (customizable up to 8)
Spray Coverage Adjustable 50 mm 350 mm
Material of Construction High-Grade Steel, Corrosion Resistant
Ambient Humidity Tolerance 10% to 85% RH, non-condensing
Interface Graphical LCD Touch Screen
Nozzle Type Stainless Steel Fine Mist
Spray Media Compatibility Water Soluble Lubricants, Oil-based Lubricants
Maintenance Tool-free Quick Service Access
Mounting Type Movable Floor Stand
Safety Features Overload Protection, Emergency Stop Switch
Compatibility Compatible with Most Die Casting Machines

Die Casting Machine Servo Sprayer Trade Information

FOB Port Guangzhou
Supply Ability 10 Set Per Month
Delivery Time 15 Days
Packaging Details wooden box
Main Export Market(s) Western Europe, Australia, North America, South America, Eastern Europe, Middle East, Central America, Africa, Asia
Main Domestic Market All India
Certifications CE Certificate

Product Description

Die Casting Machine Servo Sprayer Technological Date

Item	ZYSF-2	ZYSF-4	ZYSF-6
Suitable-die casting machine	160-400T	500-800T	1000-1250T
Front-left fixed mould sprayer head	4pcs	7pcs	10pcs
Front-mid fixed mould sprayer head	5pcs	5pcs	5pcs
Front-right fixed mould sprayer head	4pcs	7pcs	10pcs
Rear-left moving mould sprayer head	4pcs	7pcs	10pcs
Rear-mid moving mould sprayer head	5pcs	5pcs	5pcs
Rear-right moving mould sprayer head	4pcs	7pcs	10pcs
Sprayer heads width	430mm	600mm	790mm
Sprayer head thickness	220mm	220mm	240mm
Air pressure	5.5-6.5kgf/cm
Air pressure inlet	PT1"	PT1/2"	PT1/2"
Base stroke	200mm	350mm	450mm
Stroke from installation level to descending nozzle head end	-700mm	-1000mm	-1200mm
Ascending time	0.8s	1s	1.2s
Descending time	0.8s	1s	1.2s
Base motor power	180w	180w	180w
Ascending and descending motor power	1kw	1.5kw	2.2kw

Features:

Driven by RV reduction gear with high machanical strength,stability and long service life.
Could stop at any Y axes position for spraying and blowing
Y axes driven by servo motor;could start and stop quickly,stably and precisely
Module sprayer with good atomization effect
Adopt Mitsubishi PLC and Delta touch screen with stable performance;could supervise every movement,which is convenient for operation and maintenance.
The system is equipped with self diagnosing and failure alarm function for easy removal problems.

Advanced Servo Control Technology

Experience highly accurate and programmable spray patterns with the servo-driven control system. This ensures exceptional precision (0.5 mm) in lubrication and cooling applications, enhancing product consistency and equipment lifespan. The servo motor drive offers smooth, quiet operation and is highly energy-efficient, with power consumption maintained at just 1.5 kW.

Customizable Spray Solutions

Tailor the spraying performance to your die casting needs by adjusting the number of spray heads (2 to 8), spray coverage (50350 mm), and programmable spray angles (090). It efficiently handles various spray media, including water-soluble and oil-based lubricants, enabling flexible adaptation to diverse production requirements.

User-Friendly and Safe Operation

Operate and monitor parameters effortlessly via the graphical LCD touch screen and PLC-based control panel. Maintenance is streamlined thanks to tool-free access and self-cleaning nozzles. Integrated safety features, including overload protection and an emergency stop switch, provide reliable and secure automatic performance.

FAQs of Die Casting Machine Servo Sprayer:

Q: How does the servo sprayer achieve programmable coverage and spray angles?

A: The DCS-Servo-2024 features a servo motor-driven system and PLC-based touch panel, allowing users to program spray coverage from 50 mm to 350 mm and spray angles from 0 to 90. Settings can be easily adjusted through the graphical LCD interface for precise, repeatable coverage tailored to specific die casting molds and operations.

Q: What types of lubricants are compatible with this machine?

A: This servo sprayer supports both water-soluble and oil-based lubricants. Its fine mist, stainless steel nozzles and corrosion-resistant construction ensure reliable performance and longevity when using various lubricant types commonly required in die casting environments.

Q: When should maintenance be performed, and is it complicated?

A: Routine maintenance is straightforward and requires no tools, thanks to the tool-free quick service access design. The self-cleaning nozzle feature minimizes buildup and maintenance frequency, supporting predictable and minimal downtime. Regular inspection intervals can be scheduled based on operation intensity.

Q: Where can the machine be positioned within a production facility?

A: Featuring a movable floor stand, the DCS-Servo-2024 can be conveniently relocated to accommodate diverse die casting lines. Its robust construction and moderate suction footprint (950 x 500 mm) enhance placement flexibility in various factory layouts.

Q: What is the process for integrating this sprayer with existing die casting systems?

A: Integration is simplified by the servo sprayers compatibility with most die casting machines. Connectivity options like Ethernet and RS485 assist in seamless communication with existing automation systems, ensuring synchronized operation and monitoring through the factorys control infrastructure.

Q: How does this machine benefit die casting operations?

A: By delivering precise, programmable, and consistent spraying, the DCS-Servo-2024 reduces lubricant waste, enhances part quality, and supports high production speeds (up to 1,800 cycles/hour). Its safety, tool-free maintenance, and customization features ultimately lower operational costs and improve workplace safety.