Die Casting Machine Auto Sprayer

Product Description

Die Casting Machine Automatic Sprayer Technological Date

Item	ZYSZ-2	ZYSZ-4
Suitable-die casting machine	160-400T	500-800T
Copper tube(fixed mold)	21 pcs	24 pcs
Copper tube(mid mold)	20 pcs	23 pcs
Copper(moving mold)	21 pcs	24 pcs
Input air pressure	5-6kgf/cm²
Release agent	More than air source pressure
Release agent inlet	PT1"
Main controller	380V/220V/DC24V
Spraying time for release agent	Fixed mold 9.9secs (max) & moving mold 9.9 secs (max)
Water volume for release agent	Water volum for fixed and moving mold is adjustable

Features

• Sprayer has rotation function for option,which is convenient for mould replacement and avoid copper tube blockage by the spattered material.  
• Spray and blow time for the fixed and moveable platen could be adjusted independently,which could save release agent and improve product quality.
• Sprayer has blowing function when ascending,which could clean mould surface.
• Adopt Mitsubishi PLC and Delta touch screen with stable performance;could supervise every movement,which is convenient for operation and maintenance.
• The system is equipped with self diagnosing and failure alarm function for easy removal problems.

Advanced Control System

The DS-AS/2024 features a PLC-based control system complemented by a user-friendly touch screen panel and LED display. This enables effortless parameter setting, quick programming, and easy integration within existing manufacturing environments. The inclusion of both Ethernet and RS485 connections supports smooth communication and data exchange across your production line.


Robust and Versatile Design

Constructed with a heavy-duty welded frame and powder-coated finish, this auto sprayer is designed for durability. It is equipped to handle various operational demands, with flexible mounting options (floor-mounted or machine integrated) and compatibility for both horizontal and vertical die casting machines. The system also includes a built-in cooling spray and programmable lubricating points to optimize the die casting process.


Efficient and Safe Operation

With automatic operation powered by a 2.5 kW servo motor and a production capacity of 55-70 cycles per hour, the DS-AS/2024 boosts productivity while ensuring safety. Safety interlocks, including overload and emergency stop switches, protect operators and equipment, while noise levels below 70 dB create a safer working environment. Maintenance is simplified thanks to easy access points for cleaning and servicing.