Biomass Aluminium Melting Furnace

100000.00 - 200000.00 USD ($)/Set

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Product Details:

Machine Type Industrial Furnace
Production Capacity 500 to 1200 kg/hr
Frame Type Heavy Duty Construction
Noise Level Low
Accuracy Consistent Melting
Voltage 220V / 380V / 415V
Frequency 50/60 Hz
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Biomass Aluminium Melting Furnace Price And Quantity

Minimum Order Quantity 1 Set
Price Range 100000.00 - 200000.00 USD ($)/Set

Furnace Shell Material Mild Steel with Refractory Lining
Charging Method Top or Side Charging
Working Speed High Melting Rate
Max Melting Time 90 minutes per batch
Environmental Compliance Complies with Local Emission Standards
Safety Features Over-temperature Alarm, Emergency Stop
Discharge Type Tilting Mechanism
Casting Metal Type Aluminium, Aluminum Alloys
Exhaust System Chimney with Spark Arrestor
Furnace Lining Life Up to 24 Months (Depending on Use)
Thermocouple Placement Integrated for Real-Time Temperature Monitoring
Fuel Type Biomass Briquette / Pellet
Ignition System Manual / Optional Automatic

Biomass Aluminium Melting Furnace Product Specifications

Cooling System Air / Water Cooled Options
Product Type Aluminium Melting Furnace
Features Eco-Friendly, Cost Effective, Low Fuel Consumption
Model No BMF-1200
Control System Thermostatic / Manual Control
Dimension (L*W*H) Customizable / As per Requirement
Frequency 50/60 Hz
Operating Temperature 800C - 1200C
Drive Manual/Mechanical
Pressure Atmospheric
Power Rating Varies with Capacity
Surface Treatment High Temperature Resistant Paint
Color Grey
Usage & Applications Melting Aluminum Scrap, Die Casting, Foundry Works
Power Source Biomass
Production Capacity 500 to 1200 kg/hr
Power Variable (Depends on model and capacity)
Machine Type Industrial Furnace
Voltage 220V / 380V / 415V
Technology Biomass-Fired Furnace
Accuracy Consistent Melting
Frame Type Heavy Duty Construction
Noise Level Low
Weight (kg) 750 kg (Approx.)
Operating Type Manual / Semi-Automatic

Furnace Shell Material Mild Steel with Refractory Lining
Charging Method Top or Side Charging
Working Speed High Melting Rate
Max Melting Time 90 minutes per batch
Environmental Compliance Complies with Local Emission Standards
Safety Features Over-temperature Alarm, Emergency Stop
Discharge Type Tilting Mechanism
Casting Metal Type Aluminium, Aluminum Alloys
Exhaust System Chimney with Spark Arrestor
Furnace Lining Life Up to 24 Months (Depending on Use)
Thermocouple Placement Integrated for Real-Time Temperature Monitoring
Fuel Type Biomass Briquette / Pellet
Ignition System Manual / Optional Automatic

Biomass Aluminium Melting Furnace Trade Information

Supply Ability 10 Set Per Month
Delivery Time 15 Days

Product Description

Biomass aluminum melting furnace is mainly used to melt aluminium scrap or ingot.Biomass burner are integrated with furnace;the burning is fully;there is no pollution;the melting speed is faster and could save energy.The operation and maintenance is easy.Compared with traditional oil furnace,which could save 30-60% cost.At present itas the best way to save manufacturing cost.

Biomass Aluminium Melting Furnace Technical Information:

Model	Capacity	Melting Speed	Power	Furnace Size	Die Casting Machine Tonnage
GY-200	200Kg	60KG/H	1.3KW	200X120X100mm	160-200T
GY-300	300Kg	100KG/H	1.3KW	210X130X100mm	200-280T
GY-400	400Kg	130KG/H	1.5KW	220X140X105mm	300-400T
GY-500	500Kg	160KG/H	1.5KW	225X145X110mm	400-650T

(1) Use cheap renewable biomass pellet as source,the cost is lower.

(2) Adopt special burning chamber design,burner integrated with furnace,which could realize biomass pellet burning fully;the gastified part will burn again in the furnace chamber;the heat loss is less and thermal efficiency is higher.

(3) There is no burnning nozzle structure,which could avoid frequent maintenance.

(4) Biomass pellet and blower are controlled by frequency converter,the operation is convenient.

(5) Adopt multiple protective measures to avoid backfire,flameout and pellet jam when furnace pressure is lower.

Eco-Friendly Biomass-Fired Melting Technology

Utilizing biomass briquettes or pellets, the BMF-1200 combines advanced firing methods with environmental compliance, significantly reducing carbon emissions compared to traditional fuel systems. This sustainable approach aligns with local emission standards and supports green foundry practices.

Robust Construction and Safety Features

Constructed with heavy-duty mild steel and a high-temperature resistant refractory lining, this furnace is built to withstand rigorous industrial use. Operator safety is enhanced by integrated over-temperature alarms, a real-time monitoring thermocouple, and an emergency stop system.

Flexible Operation and Fast Melting

Designed for versatility, the BMF-1200 offers customizable charging and discharge options, with manual or semi-automatic operating modes. High melting rates and efficient biomass fuel usage ensure quick batch processing, supporting production capacities of up to 1200 kg/hr.

FAQ's of Biomass Aluminium Melting Furnace:

Q: How does the biomass aluminium melting furnace operate and what fuels does it use?

A: This furnace operates using biomass briquettes or pellets as fuel, which are fed into the combustion chamber to generate heat. The manual or optional automatic ignition system starts the process, allowing high-rate melting of aluminium and its alloys while minimizing fuel costs and environmental impact.

Q: What are the benefits of the integrated thermocouple for temperature monitoring?

A: The integrated thermocouple enables real-time temperature monitoring throughout the melting process, providing accurate control and consistent melting quality. It helps maintain optimal operating conditions, reduce energy wastage, and improve overall safety by triggering alarms in over-temperature scenarios.

Q: When is the furnace's tilting discharge mechanism used, and what advantages does it offer?

A: The tilting discharge mechanism is employed at the end of each melting batch, allowing easy and controlled pouring of molten metal. This design improves operational efficiency, minimizes spillage, and enhances safety for operators during metal casting or transfer processes.

Q: Where can the BMF-1200 furnace be installed and what applications is it suited for?

A: The BMF-1200 is suitable for installation in industrial environments such as aluminium foundries, die-casting facilities, and metal recycling plants. Its customizable dimensions enable adaptation to various workspace requirements, supporting tasks like melting aluminium scrap and alloy production.

Q: How does the furnace comply with environmental and emission standards?

A: The furnace uses clean-burning biomass fuels and a chimney equipped with a spark arrestor, ensuring emissions remain within local regulatory limits. Its low fuel consumption and advanced combustion technology further contribute to environmentally responsible operation.

Q: What process steps are involved in melting aluminium using this furnace?

A: Aluminium or appropriate alloys are charged from the top or side, depending on preference. Biomass fuel is ignited, and temperature is monitored through the integrated thermocouple. Once the desired temperature is reached, the metal melts within 90 minutes per batch. Finally, the tilting mechanism is used for safe and controlled discharge.

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