Foshan Zhenyang Automation Science And Technology Co.,
Real Time Control Die Casting Machine

Real Time Control Die Casting Machine

130000-140000 USD ($)/Set

Product Details:

  • Power Rating High Efficiency
  • Drive Hydraulic
  • Accuracy 0.02 mm
  • Motor Power 22 kW
  • Operating Temperature 5-45C
  • Cooling System Water Cooled
  • Connectivity Options Ethernet, USB, RS232
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Real Time Control Die Casting Machine Price And Quantity

  • 100000.00 - 200000.00 USD ($)/Set
  • 130000-140000 USD ($)/Set
  • 1 Set

Real Time Control Die Casting Machine Product Specifications

  • Automatic Lubrication
  • <75 dB
  • Electric
  • Paint Coated
  • Heavy Duty Steel Frame
  • 100-120 Castings/hour
  • PLC Based with Touch Screen
  • 50/60 Hz
  • RTCD1200
  • Real Time Control
  • 380-415 V
  • Grey
  • Die Casting
  • Real time monitoring, Energy efficient, Robust construction, Safety interlocks
  • Ethernet, USB, RS232
  • 45 kW
  • 1200 bar
  • 5-45C
  • 22 kW
  • Water Cooled
  • 0.02 mm
  • Hydraulic
  • 4800 x 1400 x 2400 mm
  • Die Casting Machine
  • 6500
  • Automatic
  • High Efficiency
  • Aluminum, Zinc, and Magnesium Die Casting

Real Time Control Die Casting Machine Trade Information

  • Guangzhou
  • 10 Set Per Month
  • 15 Days
  • plastic film package
  • All India
  • CE Certificate

Product Description

With economy globalization,the demand of precise and high quality die casting parts is increasing. In order to solve this problem effectively,we develops the advanced real-time control die casting machine. In addition to the curve display function,the embedded real time control system is also equipped with big-flow electrohydraulic valves,which can feedback the injection speed precisely.The provision of injection speed control curve in different phases,constant acceleration function in low-speed phase,brake function in fast injection phase,could provide customers with powerful die casting control technology and satisfy the complex and high quality die casting production requirement.

  • Real Time Control Die Casting Machine Advantage
  • Whole process close loop control to ensure product quality repeatability
  • Multi-stage speed control to provide flexible process control setting
  • Constant acceleration slow speed injection to reduce porosity defect
  • High speed end brake function to reduce flash and improve product surface quality
  • There are 5 stages to control the slow speed
  • Injection start and slow speed inject no pressure fluctuation to avoid air trapped
  • Switching time from slow speed to high speed15ms
  • The shortest speed-raising time to meet the perfect process and reduce the trapped air
  • The system could provide several deceleration way
  • High speed brake function to avoid knocking force and flash to prolong mould service life



Customizable Performance and Versatility

Every RTCD1200 Die Casting Machine is engineered to match specific production needs. With adjustable shot capacity, clamping force, and platen dimensions, it seamlessly adapts to various applications in aluminum, zinc, or magnesium die casting. Cross-industry users can count on robust construction and high efficiency for delivering consistent, high-quality castings.


Advanced Injection System for Precision

Utilizing a high-pressure injection mechanism with programmable control, the RTCD1200 ensures accurate dosing and reliable mold filling every cycle. The hydraulic/multi-point locking and water-cooled systems ensure process stability and uniform part quality, even under continuous, demanding production schedules.


Efficiency and User-Friendly Operation

The machine is built for speed and simplicity. With fast machine cycle times, automatic lubrication, real-time monitoring, and smart standby modes, it cuts energy waste and operating costs. The intuitive HMI touchscreen provides comprehensive process control and monitoring, supporting both novice and experienced operators.

FAQs of Real Time Control Die Casting Machine:


Q: How does the real-time control system benefit die casting operations?

A: The real-time control system provides immediate feedback and adjustment of process parameters, which ensures greater consistency, minimizes defects, and allows for quick adaptation to any variations during casting. This results in higher efficiency and improved casting quality.

Q: What is the process to customize the shot capacity and platen size?

A: Customization begins with discussing production needs and application details with our engineering team. Based on requirements such as alloy type and part size, we design the shot capacity, platen dimensions, and clamping force to precisely fit your workflow.

Q: Where can this die casting machine be used?

A: The RTCD1200 is suitable for facilities focused on aluminum, zinc, or magnesium die casting. It is widely employed in automotive, electronics, and industrial component production plants seeking reliability, high output, and energy efficiency.

Q: What safety measures are integrated into the machine?

A: The machine features multiple safety interlocks, emergency stop buttons, and protective guards to prevent accidents. These systems ensure operator safety and compliance with industry regulations.

Q: When should the hydraulic oil be replaced, and what is the standard capacity?

A: Hydraulic oil should be checked and replaced based on the manufacturers service schedule and operational intensity. The standard oil capacity varies per machine tonnage and is specified to ensure optimal performance and component longevity.

Q: How is the machine operated and monitored?

A: Operation and monitoring are conducted via a user-friendly PLC-based touchscreen HMI. This interface provides access to all essential machine parameters, cycle data, and real-time process indicators, making operation intuitive and efficient.

Q: What are the main benefits of using the RTCD1200 Die Casting Machine?

A: Key benefits are high productivity (up to 120 castings/hour), low cycle times, precise and repeatable casting quality, energy efficiency, robust construction, and comprehensive service support, making it a reliable solution for demanding manufacturing environments.

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