Die Casting Robotic Sprayer

100000.00 - 200000.00 USD ($)/Set

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Product Details:

Lubricating System Automatic Lubrication
Model No DSR-6040
Voltage 220V / 380V
Power Rating 2.5 kW
Features Programmable, High Precision, Safety Interlock
Noise Level <65 dB
Connectivity Options Ethernet, USB
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Die Casting Robotic Sprayer Price And Quantity

Price Range 100000.00 - 200000.00 USD ($)/Set
Minimum Order Quantity 1 Set

Die Casting Robotic Sprayer Product Specifications

Technology Die Casting Automation
Color Grey & Orange
Cooling System Integrated Fan Cooling
Power Rating 2.5 kW
Noise Level <65 dB
Connectivity Options Ethernet, USB
Power 2.5 kW
Features Programmable, High Precision, Safety Interlock
Voltage 220V / 380V
Model No DSR-6040
Weight (kg) 350 kg
Product Type Robotic Sprayer
Lubricating System Automatic Lubrication
Production Capacity Up to 500 parts/hour
Usage & Applications Die casting spray lubrication
Operating Temperature 5C 45C
Surface Treatment Powder Coated
Power Source Electric
Motor Power 1.5 kW
Machine Type Spraying Automation
Pressure 4-6 bar
Dimension (L*W*H) 1200 x 800 x 1700 mm
Operating Type Automatic
Frequency 50/60 Hz
Drive Servo Motor Drive
Frame Type Rigid Heavy-Duty
Accuracy 1 mm
Control System PLC Based

Die Casting Robotic Sprayer Trade Information

Supply Ability 10 Set Per Month
Delivery Time 15 Days

Product Description

Die Casting Machine Robotic Sprayer

High Reliability and Stability :The system is integrated with different brands of 6-axis industrial foundry robots, such as FANUC, KUKA and ABB. The system has an IP rating and flexibly adjustable spray painting angles

Optional Configuration : The general-purpose spray head which has a high spray painting speed is suitable for all molds in the absence of interference. The specialized profiling spray head can deliver optimal distance, angle and pressure for spray painting, reduce the usage of mold release agent, shorten the spray painting time and enhance the product quality. Different models of atomizing nozzles are interchangeable for different spray painting effects.

Safer: All equipment is under integrated control. The safe interlocking, extra safe design concepts and comprehensive testing and alarm functions can ensure the safety of equipment and working personnel. The imported shockproof unit combined with safe escalator and safe repair and maintenance platform significantly increases the level of safety.

Comprehensive Spray Coverage and Adjustable Reach

The DSR-6040 delivers thorough spray lubrication, thanks to its programmable coverage and adjustable arm reach of 900 mm. Operators can customize spray patterns and arm movements via the touch screen HMI to suit various die sizes, ensuring precise, repeatable application on complex surfaces while minimizing material waste and enhancing productivity.

User-Friendly Control and Safety Features

Equipped with a touch screen HMI and PLC-based control, DSR-6040 simplifies machine operation and monitoring. Its emergency stop, overload protection, and safety interlock systems uphold workplace safety. The automatic lubrication, easy-access maintenance panels, and plug-and-play installation further reduce downtime and technical barriers for users.

Built for Reliability and Industrial Environments

Constructed using mild steel, industrial-grade alloys, and powder-coated for durability, the sprayer withstands demanding die casting environments. Integrated cooling and low-noise operation (<65 dB) enable stable usage at ambient temperatures (5C45C), making it suitable for continuous operation in manufacturing facilities.

FAQs of Die Casting Robotic Sprayer:

Q: How does the Die Casting Robotic Sprayer ensure comprehensive spray coverage?

A: The robotic sprayer features a programmable system and an adjustable spray arm reach of 900 mm, enabling precise coverage across various die sizes and complex part geometries. The stainless steel precision nozzle disperses lubricant accurately, reducing waste and optimizing application efficiency.

Q: What safety mechanisms are included with the DSR-6040 model?

A: The DSR-6040 integrates an emergency stop button, overload protection, and safety interlocks to ensure operator safety. These features are designed to quickly halt operation if any hazardous condition arises or if maintenance is required, enhancing workplace security.

Q: When is this sprayer suitable for use in die casting operations?

A: This sprayer is ideal whenever automated, high-precision lubrication is required during die casting. Its cycle time of 812 seconds, adjustable working speed, and production capacity of up to 500 parts per hour make it effective for high-throughput industrial settings.

Q: Where can the Die Casting Robotic Sprayer be installed?

A: Designed for floor mounting, the sprayer can be installed at any die casting production facility with access to electric power and standard industrial air supply. Its plug-and-play design and compact dimensions (1200 x 800 x 1700 mm) allow easy integration into existing production lines.

Q: What is the typical maintenance process for this machine?

A: Maintenance is minimal due to the automatic lubrication system and easy-access panels. Routine checks involve ensuring the reservoir is filled, inspecting the spray nozzles for blockages, and verifying the systems integrity, all facilitated by the user-friendly touch screen interface for diagnostics.

Q: How does using the DSR-6040 benefit die casting manufacturers?

A: Adopting this robotic sprayer boosts production efficiency, ensures repeatable high-precision lubrication, and minimizes operational downtime. Its programmable controls, robust safety features, and low noise operation contribute to safer, more streamlined die casting processes.

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