Infrared Wave Zinc Melting Furnace

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Product Details:

Diameter Melting chamber: 1000 mm
Phase Three Phase
Shape Rectangular with cylindrical melting chamber
Product Type Infrared Wave Zinc Melting Furnace
General Use Industrial zinc melting and casting
Material Stainless Steel / Cast Iron
Type Infrared wave furnace
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Infrared Wave Zinc Melting Furnace Price And Quantity

Minimum Order Quantity 1 Set

Melting Cycle Time 60-90 minutes per batch
Service Support Onsite installation & training available
Heating Element Infrared wave ceramic heaters
Ambient Operating Temperature Up to 50°C
Furnace Door Hydraulically operated
Cooling System Forced air cooling
Safety Features Over-temperature protection, emergency stop switch
Insulation High-efficiency ceramic fiber lining
Installation Method Floor-mounted
Energy Consumption Approx. 10-15 kW/hr
Melting Temperature Range 400°C to 800°C

Infrared Wave Zinc Melting Furnace Product Specifications

Dimension (L*W*H) 3000 mm x 1800 mm x 2000 mm
Weight (kg) Approx. 2500 kg
General Use Industrial zinc melting and casting
Color Silver Gray
Phase Three Phase
Voltage 380 V / 440 V
Material Stainless Steel / Cast Iron
Drawing Available on request
Computerized Yes
QC System ISO 9001:2015 certified
Feature Efficient energy utilization, rapid and uniform melting
Touch Screen Yes
Automatic Yes
Product Type Infrared Wave Zinc Melting Furnace
Tolerance 1C temperature control
Control System PLC based
Diameter Melting chamber: 1000 mm
Surface Treatment High-temperature resistant paint
Capacity Up to 1500 kg per batch
Shape Rectangular with cylindrical melting chamber
Type Infrared wave furnace

Melting Cycle Time 60-90 minutes per batch
Service Support Onsite installation & training available
Heating Element Infrared wave ceramic heaters
Ambient Operating Temperature Up to 50°C
Furnace Door Hydraulically operated
Cooling System Forced air cooling
Safety Features Over-temperature protection, emergency stop switch
Insulation High-efficiency ceramic fiber lining
Installation Method Floor-mounted
Energy Consumption Approx. 10-15 kW/hr
Melting Temperature Range 400°C to 800°C

Infrared Wave Zinc Melting Furnace Trade Information

Payment Terms Cash in Advance (CID), Letter of Credit at Sight (Sight L/C), Telegraphic Transfer (T/T), Western Union
Supply Ability 30 Set Per Month
Delivery Time 30 Days
Packaging Details Standard Exporting Package
Main Export Market(s) Asia, Australia, Central America, North America, South America, Eastern Europe, Western Europe, Middle East, Africa
Main Domestic Market All India
Certifications CE Certificate

Product Description

LK Hot Chamber Die Casting Machine Melting Furnace

Specification	Crucible Capacity	Machine Tonnage	Power	Melting Speed
IWF2	450KG	88T	24kw	180kg/h
IWF4	550KG	160T	30kw	200kg/h
IWF6	800KG	200T	45kw	250kg/h

1.Adopt infrared wave heating technology;the heating elements put inside crucible with less heat loss and high thermal efficiency.

2.Melting speed is much faster;melting 550kg zinc alloy to 420C just need two hours and electricity consumpation is 48KW.H,which could save much cost and time compared with tranditional resistance furnace.

3.Use high quality voltage regulator;without any PCB,the circuit failure rate is much lower

4.The crucible welded with 316 stainless steel;with longer service life and high efficiency.

5.Namometer temperature holding material could hold temperature effectively

6.Easy operation;high temperature control precision,which is more energy saving and environment friendly.

Efficient Energy Utilization and Uniform Zinc Melting

With infrared wave ceramic heaters and a sophisticated PLC control system, this furnace delivers rapid, even heating. The high-efficiency ceramic fiber lining minimizes heat loss, leading to impressive energy savings and consistent quality throughout the zinc melting process. Automatic, computerized controls further enhance operational efficiency and melting uniformity, making it suitable for high-volume industrial casting tasks.

Advanced Safety and User-Friendly Operation

Safety is paramount with built-in over-temperature protection and an emergency stop switch. The hydraulically operated door allows secure, effortless loading and unloading, while forced air cooling maintains optimal ambient and component temperature. The touch-screen interface simplifies monitoring and management, supporting safe and efficient workflow for operators at all levels.

Robust Design for Industrial Demands

Designed for heavy-duty, floor-mounted installation, this furnace boasts a stainless steel or cast iron framework with high-temperature resistant paint, ensuring durability in demanding environments. The rectangular body and cylindrical melting chamber maximize batch capacity. Onsite installation and training services further facilitate seamless setup and integration into your production line.

FAQs of Infrared Wave Zinc Melting Furnace:

Q: How does the infrared wave ceramic heating technology benefit the zinc melting process?

A: Infrared wave ceramic heaters provide rapid, uniform heating, improving melting efficiency and reducing energy consumption. This technology ensures consistent temperature control, minimizing zinc oxidation and enhancing metal quality.

Q: What is the recommended operating temperature range for this furnace?

A: The furnace operates effectively between 400C and 800C, making it ideal for industrial zinc melting and casting requirements requiring precise thermal management.

Q: When can the furnace be installed and is onsite support available?

A: Installation is scheduled according to customer needs, with onsite installation and training included. Our service team ensures the furnace is correctly set up and that your staff is fully trained for operation and safety.

Q: Where is this furnace typically used and who are the target users?

A: This furnace is widely used in industrial settings, such as foundries and metal casting plants. It is designed for distributors, exporters, manufacturers, suppliers, and traders, particularly those in the zinc processing and casting industry.

Q: What are the main process steps while operating the furnace for zinc melting?

A: The process involves loading zinc into the melting chamber, programing the desired temperature via the touch-screen PLC system, initiating the melting cycle, and monitoring progress until the batch is complete (60-90 minutes per cycle). The hydraulic door and cooling system ensure safe batch handling.

Q: How does the PLC control system enhance usage?

A: The PLC-based system offers programmable control, automatic operation, precise temperature and cycle management, and touch-screen interaction. This enables streamlined workflows, consistent batch results, and straightforward adjustment to process parameters.

Q: What benefits does forced air cooling provide during furnace operation?

A: Forced air cooling maintains a stable ambient and chamber temperature, preventing overheating of components and prolonging equipment lifespan. It also enables quick cooling stages, improving safety and increasing overall efficiency.

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