Die Casting Machine Two Axis Servo Sprayer

100000.00 - 200000.00 USD ($)/Set

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Product Details:

Voltage 220/380 V
Model No DS-2AX
Connectivity Options PLC Communication Port
Features Servo-controlled, program memory, quick die change support, stable operation
Drive Servo Motor
Control System PLC Control
Power Rating 2.5 kW
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Die Casting Machine Two Axis Servo Sprayer Price And Quantity

Price Range 100000.00 - 200000.00 USD ($)/Set
Minimum Order Quantity 1 Set

Die Casting Machine Two Axis Servo Sprayer Product Specifications

Power Rating 2.5 kW
Motor Power 1.5 kW
Product Type Two Axis Servo Sprayer
Weight (kg) 350 kg
Technology Servo Motor Driven
Control System PLC Control
Pressure 0.4-0.6 MPa
Features Servo-controlled, program memory, quick die change support, stable operation
Surface Treatment Powder Coated
Usage & Applications Die Casting Machine Lubrication
Drive Servo Motor
Model No DS-2AX
Connectivity Options PLC Communication Port
Power 2.5 kW
Voltage 220/380 V
Color Blue/Grey
Machine Type Servo Sprayer
Frequency 50/60 Hz
Power Source Electric
Operating Type Automatic
Frame Type Rigid Steel Frame
Accuracy 0.1 mm
Dimension (L*W*H) 1200 x 800 x 1700 mm
Production Capacity Up to 25 cycles/min
WorkingSpeed Adjustable, up to 25 cycles/min
Lubricating System Automatic Spraying
Noise Level <70 dB
Operating Temperature 5C45C
Cooling System Air Cooling

Die Casting Machine Two Axis Servo Sprayer Trade Information

Supply Ability 10 Set Per Month
Delivery Time 15 Days

Product Description

Die Casting Machine Two Axis Servo Sprayer Technological Date

Specification	SB2	SB4	SB6	SB8
Suitable-die casting machine	180-400T	500-800T	1200T	1600T
X Axes Length	740mm	1100mm	1300mm	1500mm
X Axes Speed	1.1m/s
Y Axes Length	1100mm	1300mm	1500mm	1700mm
Y Axes Speed	1.0m/s
X Axes Servo Motor	1.0kw
Y Axes Servo Motor	2.0kw
Module Sprayer Head Spray(fixed mold)	12pcs	16pcs	20pcs	20pcs
Copper(front and back) Blow	12-d6	16-d6	20-d6	20-d6
Module Sprayer Head(moving mold)	12pcs	16pcs	20pcs	20pcs
Total Sprayer	24-40pcs	32-40pcs	40-72pcs	40-72pcs
Length of copper tubes blow	60mm
Total Length of Module Sprayer head	300mm	400mm	500mm	500mm
Imput air pressure	5-6kgf/cm²
Air pressure inlet	PT1 1/4"		2-PT1 1/4"
Release agent	More than air source pressure
Release agent inlet	PT1 1/2"
Power supply specification	3P-380V/220V/DC24V

The spraying volume of module spray head can be adjusted by single row or separately.
Sprayer could stop at any position on the X axis and Y axis for the part spraying and blowing
Could stop at any X and Y axis position for fixed or reciprocated spraying and blowing.
Driven by Schneider servo motor,start and stop quickly,stably and precisely.
The module sprayer head could be divided into different group for fixed and moveable mould; the spraying volume could be adjusted seperately.
Adopt Mitsubishi PLC and Delta touch screen with stable performance;could supervise every movement,which is convenient for operation and maintenance.
The system is equipped with self diagnosing and failure alarm function for easy removal problems.

Precision Automated Lubrication

Experience enhanced die casting efficiency with our servo-controlled sprayer. Its user-programmable spray patterns allow for optimal coverage, while high precision nozzles ensure even, atomized distribution of lubricants. The adjustable spray angle and dual independent arms maximize flexibility for complex casting tasks.

User-Friendly and Safe Operation

Monitor and operate the sprayer effortlessly through its 7-inch HMI touchscreen panel. Safety is prioritized with emergency stop, safety relays, and temperature protection, offering dependable usage in demanding industrial environments. Log and review operation data directly for streamlined maintenance and troubleshooting.

Durable, Flexible Installation

Designed for practical integration, this unit can be mounted directly on the die casting machine or placed on the floor. Shielded flexible conduits and a robust steel frame ensure reliable cable management and structural stability, suitable for a variety of factory setups.

FAQs of Die Casting Machine Two Axis Servo Sprayer:

Q: How do I program spray patterns on the DS-2AX Two Axis Servo Sprayer?

A: Spray patterns are programmed via the intuitive 7-inch HMI touchscreen. Operators can select and customize fan or jet modes, adjust spray angles from 0 to 120, and assign independent patterns to each servo-controlled arm for tailored lubrication.

Q: What mediums can the sprayer handle for die lubrication?

A: The DS-2AX sprayer is compatible with both water-based and oil-based agents, ensuring versatility for different die casting requirements. The high precision atomizing nozzles maintain fine, consistent spray regardless of the medium.

Q: When should routine maintenance be performed on the machine?

A: A maintenance interval is recommended every 1500 hours of operation. Regular servicing will maintain optimal performance, prevent faults, and extend the machines service life.

Q: Where can the DS-2AX sprayer be installed in the production line?

A: This unit offers flexible installation: it can be floor mounted or directly attached to your die casting machine, suiting various floor plans and operational preferences.

Q: What safety features are integrated in this servo sprayer?

A: Safety is ensured by emergency stop buttons, safety relays, and comprehensive temperature protection (overheat and overload). These features safeguard both operators and equipment during use.

Q: How does the data logging function enhance operational efficiency?

A: Integrated operation data storage allows for continuous monitoring, recording, and review of machine usage and parameters. This feature supports process optimization and simplifies diagnostics during routine checks or troubleshooting.

Q: What are the key benefits of using a servo-controlled, dual-arm sprayer in die casting?

A: Operators benefit from higher accuracy (0.1 mm), rapid cycle speeds (up to 25 cycles/min), programmable patterns, and quick die change support. These advantages result in reduced cycle time, extended die life, and consistently superior casting quality.